SERVICE BULLETIN 1001
RELEASE: 3 January 2007
BY: Bruce Jones
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CAUTION: DANGER: NOTE: IF YOUR LONG RANGER HAS A TELESCOPING ANTENNA, THIS UPDATE MUST BE DONE AT THE FACTORY. |
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1. To remove the old battery pack remove the screws in front of the battery and the screw on the rear upright panel of the chassis. |
2. Remove the battery assembly and cut the wires as close as possible to the negative and positive battery terminals (leaving the wires as long as possible). NOTE: DISPOSE OF OLD BATTERIES PROPERLY. CHECK FOR LOCAL RECYCLER OR RETURN TO THE FACTORY |
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3. Strip the insulation back approximately 1/8 inch and twist the bare strands for easier insertion into terminals as shown in step 4. |
4. Insert wires into the terminals and crimp them firmly with a crimping tool. NOTE: To ensure proper polarity for the new battery pack, the Red wire (+) must be attached to the large terminal and the Green or Black wire (-) must be attached to the small terminal. |
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5. The connectors should look like this after crimping. The red wire must have the larger terminal attached. |
6. Remove the terminal cover and the retaining bracket from the new battery assembly. |
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7. Push the battery out of the mounting assembly from the side opposite the retaining bracket. |
8. Install the new mounting bracket assembly to the Long Ranger and tighten the screws. |
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9. Slide the new battery into the mounting bracket as shown. Keep the wiring connectors from touching the battery terminals while installing the battery. |
10. Attach the battery retainer to mounting bracket with two screws as shown. |
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11. Connect battery wires to the lugs on the battery. Slide the connectors all the way onto the lugs. NOTE: The neg (-) connector does not slide onto the lug as far as the pos (+) connector. The appearance in the photo above is normal when both connectors are correctly attached |
12. Attach the terminal cover as shown. The screw secures the terminal cover and the battery retainer to the mounting bracket. |
Service & Repair 

















